Automation of Bottle Preform Blowing Loading and Unloading in Asia: A Production Revolution Underway
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- Issue Time
- Oct 22,2024
Summary
In the current era of the booming and increasingly competitive plastic processing industry, an enterprise specializing in bottle preform production has decided to introduce industrial robots for blowing loading and unloading operations to gain a competitive edge in the market.
In the current era of the booming and increasingly competitive plastic processing industry, an enterprise specializing in bottle preform production has decided to introduce industrial robots for blowing loading and unloading operations to gain a competitive edge in the market.
Customer Expectations
The customer hopes to find a cost-effective robotic solution with an easy-to-understand operation procedure. By means of automation upgrades, the customer aims to comprehensively enhance the production level, improve production efficiency, ensure product quality, and reduce losses and pollution during the production process.
Advantages Compared with Manual Labor
1.Efficiency Advantage:Industrial robots are fast and precise in their movements. The time it takes for them to complete one cycle of bottle preform blowing loading and unloading is much shorter than that of manual labor. They can work continuously without fatigue, eliminating the need for frequent breaks and adjustments like human workers. This significantly speeds up the production pace and boosts production efficiency.
2.Quality Advantage:Robots have extremely high repeat positioning accuracy, enabling them to precisely control the grasping, placement position, and force of bottle preforms. During manual loading and unloading, due to operational differences, products are prone to contamination or surface scratches. After the introduction of industrial robots, the defective rate has been successfully reduced to less than 2%, and the appearance quality of products has been greatly improved.
3.Cost Advantage:Although the upfront purchase and installation costs of industrial robots are relatively high, from a long-term perspective, their operating costs are low. With the annual increase in local labor costs, the use of industrial robots can significantly reduce labor cost expenditures. Moreover, as the product defective rate decreases, the waste of raw materials is also reduced, further lowering production costs and bringing more substantial economic benefits to the enterprise.
Debugging Progress and Implementation
With the active cooperation of the customer, the professional debugging team promptly arrived at the site and carried out the installation and debugging work in an orderly manner. For various problems that occurred during the initial operation stage of the robot, targeted solutions were implemented:
Optimization of Process Parameters: Through a large number of simulation tests and actual production trials, and in combination with the characteristics of different specifications of bottle preforms and the requirements of the blowing process, key parameters such as the loading and unloading speed, grasping force, and placement position of the robot were repeatedly optimized. This ensures that the robot can accurately and efficiently complete loading and unloading operations according to different production tasks.
Customization of End Effectors: Adjust the end - effector of the industrial robot. Based on the shape, size, and material properties of the pre - form, a special - purpose fixture was selected and used. This enables it to grasp the pre - form more stably, avoiding slipping or damage during the loading and unloading process, and improving the stability and reliability of the loading and unloading operations.
Project Results
Improved Production Efficiency:After the industrial robot blowing loading and unloading system was put into use, the production efficiency has achieved a qualitative leap compared with manual operation. The enterprise can easily handle the growing order demands, deliver products on time, and its competitiveness in the market has been significantly enhanced.
Optimized Product Quality:The defective rate of products has been significantly reduced to 1.5%. The precise loading and unloading operations of the robot have minimized the impact on bottle preforms, and the appearance quality of products has been greatly improved. The high-quality products have won high praise from customers, further consolidating the enterprise's position in the market.
Customer Evaluation and Recognition
The customer highly praises the debugged industrial robot blowing loading and unloading system, stating that the introduction and successful debugging of this system is an important milestone in the enterprise's development. It has solved the long-standing problems of low production efficiency and unstable product quality, bringing significant economic and social benefits. The improvement in production efficiency and product quality helps the enterprise stand out in the market competition. The customer looks forward to long-term cooperation with us, jointly conducting in-depth exploration of industrial automation technologies in the plastic processing industry, and further promoting the enterprise's production to upgrade towards intelligence and high efficiency to adapt to the ever-changing market demands and industry challenges.