Injection molding robot embedding and removal project
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- Issue Time
- Nov 20,2024
Summary
A Southeast Asian enterprise specializing in plastic product manufacturing, confronted with issues such as the continuous rise in local labor costs and insufficient product precision and stability, proactively reached out to the RBTC team, hoping to achieve an automated upgrade in the production process by introducing IMM robot for injection molding, embedding, and removal operations.
Injection molding robot embedding and removal project
In the current context where competition in the plastic processing industry is becoming increasingly fierce, a Southeast Asian enterprise specializing in plastic product manufacturing, confronted with issues such as the continuous rise in local labor costs and insufficient product precision and stability, proactively reached out to the RBTC team, hoping to achieve an automated upgrade in the production process by introducing IMM robot for injection molding, embedding, and removal operations. To enhance production efficiency, stabilize product quality, and further expand competitive advantages in regional markets.
Through in-depth communication with the customer, on-site investigation of the production line layout, and analysis of the process characteristics of injection molding embedding and extraction (such as the positioning accuracy requirements of embedded parts and the matching of extraction cycles, etc.), the RBTC team quickly identified the suitable robot model and customized a set of injection molding automation solutions.
Advantages
Easy to operate and get started: The operation is simple. After a short period of training, one can operate independently and quickly achieve human-machine collaboration.
Production efficiency has been significantly enhanced: The IMM robot can operate stably for 24 consecutive hours. The single cycle time for embedding and removing is shorter than that of manual operation, and there is no need for rest or adjustment, effectively meeting the order demands of customers.
The product quality is more stable: The IMM robot has a high repeat positioning accuracy, which can precisely control the placement Angle and depth of the embedded parts, avoiding problems such as offset and missed embedding caused by manual operation, and significantly reducing the scrap rate.
Production safety upgrade: Add safety facilities such as emergency stop buttons. When the IMM robot is operating, automatically isolate the dangerous area to prevent human contact with high-temperature molds or high-pressure injection molding systems, reducing risks from the source.
On-site installation and robot debugging
With the full cooperation of the client, the RBTC team arrived at the site and strictly followed the preset plan to advance the installation and commissioning work in an orderly manner. Based on the customer's expected demands and the actual situation on site, the engineer made targeted adjustments to the IMM robot and its EOAT to ensure the smooth and efficient progress of production. To ensure the stable operation of the mechanical hand, engineers conducted training for the operators based on actual scenarios, adopting a step-by-step teaching approach to help them quickly master the key points of operation.
Stable partnerships and market recognition
